Ultimate Guide to Finding the Best Brake Pads for Towing

20 May.,2024

 

Ultimate Guide to Finding the Best Brake Pads for Towing

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When looking for the best towing brake pads, nothing is more important than ensuring a safe and smooth stopping experience. The key to achieving this lies in selecting the right brake pads for your towing vehicle. In this guide, we will break down the essential factors to consider when buying towing brake pads and provide some practical tips to help ensure you have the safest towing experience possible.

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What Are the Best Brake Pads for Towing?

When you increase the weight of a vehicle by towing a trailer, carrying a load, or changing to larger wheels and tires, it alters how the stock brake system performs. These changes may surpass the designed capacity of the original braking components. In these cases, it is recommended to replace or upgrade the brake parts to improve stopping power. Trucks involved in towing or carrying heavy loads require enhanced brake performance and increased stopping power due to the additional weight on the vehicle.

Factors to Consider

Material Composition

Brake pads for towing are typically made from a variety of materials, each with its own set of advantages. Ceramic brake pads are known for their durability and low dust production, making them a popular choice for towing.

Heat Resistance

Towing generates additional heat in the braking system. Opt for brake pads with high heat resistance to prevent brake fade and maintain consistent stopping performance, especially during prolonged downhill descents.

Rotor Compatibility

Consider the type of rotors your vehicle uses when selecting towing brake pads. Because towing generates additional heat in the braking system, it’s a good idea to opt for rotors that can reduce heat. PowerStop’s Drilled & Slotted Rotors are specifically designed to provide maximum cooling.

Know Your Towing Capacity

Determining towing capacity involves several factors, and it’s more complex than simply looking for a single number in pounds. The towing capacity of a vehicle is essentially the maximum weight it can safely pull, but this figure depends on various factors, such as the vehicle’s configuration, existing weight, and how the load is distributed and controlled.

Manufacturers provide a towing capacity estimate for each vehicle they produce, but this assumes the vehicle is carrying only the driver and no additional load. It’s crucial to note that if you plan to tow a trailer with family and gear, the manufacturer’s calculations may not be accurate for your specific situation.

To calculate towing capacity, you need to know the Gross Combined Weight Rating (GCWR) of both the tow vehicle and the trailer, along with all the cargo they will carry. Additionally, you must be aware of the tow vehicle’s curb weight, which is its weight when filled with gas and other fluids.

The towing capacity is then determined by subtracting the tow vehicle’s curb weight from its GCWR. It’s emphasized that exceeding the specified towing capacity is not recommended, and for safety reasons, staying below 10% of the maximum capacity is advised to account for miscalculations and shifting loads during towing.

Terms like Gross Vehicle Weight Rating (GVWR), Gross Trailer Weight (GTW), and tongue weight are essential to understand in the context of towing. GVWR is the maximum total weight a vehicle can safely operate with, while GTW is the combined weight of the trailer and its cargo. Tongue weight refers to the force pushing down on the trailer hitch by the load being hauled.

Trailer hitch classes are also a crucial consideration. They are divided into five classes, each suitable for different types of vehicles and towing capacities. Class I is for small and midsize cars, while Class V is for heavy-duty trucks and SUVs configured for towing heavy loads.

To find the towing capacity of a specific vehicle, you can refer to the manufacturer’s website, check the owner’s manual, or use online tools like towing calculators provided by truck and SUV manufacturers based on your vehicle’s VIN.

What Are the Best Towing Brake Pads?

PowerStop’s Z36 Truck & Tow Carbon-Fiber Ceramic Brake Pads are specifically designed for maximum towing, hauling, and off-road performance. The low-dust ceramic formula, infused with carbon fiber, provides severe-duty stopping power for trucks and SUVs, reduces brake dust, and eliminates noise. The kit includes premium stainless-steel hardware and high-temp brake lubricant, simplifying the brake job process. 

Notable features include:

  • Premium stainless-steel shims for improved heat dissipation and virtually noise-free braking
  • Positive mold technology for consistent wear
  • Rust-resistant powder-coated backing plate
  • Bolt-on, OEM fitment with no vehicle modifications required 

PowerStop backs the Z36 Truck & Tow Carbon-Fiber Ceramic Brake Pads with a 60-day hassle-free return policy and a 90-day/3,000-mile warranty for dependable performance.

Benefits of Upgrading Your Brake Pads for Towing

Even if you only use your truck for occasional towing, it’s still crucial to have the right braking system. You can make your truck’s brakes safer for towing by installing the PowerStop Z36 Truck & Tow Brake Upgrade Kit. It is specially designed to deliver maximum braking power for trucks, SUVs, and 4x4s that tow, haul, and go off-road.

The Carbon-Fiber Ceramic Formula in the brake pads ensures dust-free braking, and the Drilled & Slotted Rotors help reduce heat. With the right brakes, your truck or 4X4 can deliver powerful stops under heavy loads while maintaining excellent drivability when not towing.

Here are some reasons why you should consider upgrading to PowerStop’s Z36 Truck & Tow Brake Upgrade Kit for your truck and tow brake system:

Vibration Reduction

Balanced rotors are essential for reliable operation. PowerStop’s mill-balanced rotors are carefully inspected to prevent imbalance issues, reducing vibration and noise while extending the life of your brakes.

Heat Resistance

For towing or driving a heavier vehicle, you need brake pads that can handle both cold and hot temperatures. Drilled & Slotted Rotors in the PowerStop Z36 Truck & Tow Brake Upgrade Kit increase cooling and help prevent overheating during extreme braking, ensuring reliable friction.

Faster Break-In

Properly breaking in new brake pads and rotors is crucial for effective performance. PowerStop’s thermal scorched brake pads help with this process by curing the first 1mm of friction material, allowing for faster break-in.

Low Dust

While a small amount of brake pad dust is normal, excessive amounts can indicate an issue. PowerStop’s low-dust brake pads, made with a carbon fiber and ceramic formula, maximize stopping power and keep your wheels clean.

Noise-Free Braking

For a smooth and quiet ride, PowerStop’s brake pads come with stainless steel shims to ensure reliable, noise-free performance.

Greater Stopping Power

PowerStop’s Carbon-Fiber Ceramic Brake Pad formula is top-notch for truck and tow brake systems. The ceramic formula, reinforced with carbon fibers, can withstand intense heat, providing the extra brake torque needed for towing, carrying heavy loads, or using large wheels/tires.

Tips for Braking While Hauling or Towing

Hauling or towing a trailer can be a challenging task, especially when it comes to braking. The added weight and momentum can make stopping safely more complex than when driving without a load. To ensure the safety of yourself and others on the road, it’s crucial to follow some key tips for braking while hauling or towing.

Anticipate Stops

One of the most important tips for braking while hauling or towing is to anticipate stops. Being aware of upcoming stops or slowdowns allows you to plan your braking strategy in advance. Keep an eye on road signs, traffic signals, and the behavior of surrounding vehicles to gauge when you might need to start slowing down.

Plan for More Braking Time

When hauling or towing, your vehicle’s weight increases, affecting its braking distance. To compensate for this, plan for more braking time than you would need when driving without a load. Recognize that it will take longer to bring your vehicle to a complete stop and adjust your speed accordingly.

Begin Braking Earlier

Starting the braking process earlier is a crucial aspect of safe towing. Instead of waiting until the last moment, gradually apply the brakes well in advance. This approach allows the brakes to work more efficiently and reduces the strain on both your vehicle and the trailer.

Don’t Slam on Brakes

Avoid the temptation to slam on the brakes, especially when hauling or towing. Rapid, forceful braking can lead to skidding or loss of control, increasing the risk of accidents. Apply the brakes smoothly and steadily, giving your vehicle and trailer the opportunity to slow down in a controlled manner.

Avoid Riding Brakes to Inhibit Overheating

Continuous braking, known as “riding the brakes,” can lead to overheating and reduced braking efficiency. This is particularly true when hauling heavy loads. To prevent brake overheating, release the brake pedal periodically to allow the brakes to cool down. This practice can extend the life of your braking system and improve overall safety.

Remain Alert to the Road and Your Surroundings

Staying vigilant is crucial when hauling or towing. Pay close attention to the road conditions, traffic, and any potential hazards. Being aware of your surroundings allows you to react promptly to unexpected situations and make necessary adjustments to your braking strategy.

No Tailgating – Leave Space Between You and the Vehicle Ahead

Maintaining a safe following distance is essential, especially when hauling or towing. Tailgating reduces your reaction time and increases the risk of collisions. Leave ample space between your vehicle and the one ahead to provide room for safe braking. This extra space is vital, as the added weight can make it more challenging to stop quickly.

Have a Question? PowerStop Can Help

PowerStop is dedicated to delivering top-quality performance brakes for nearly every vehicle on the road. If you have a question about any of our products, contact us today online or toll-free at (888) 863-4415. Our customer service team is available to answer your questions Monday through Friday from 8 a.m. to 5 p.m. (CST). Se habla español.


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How to select the right brake lining replacement for semi- ...

Because brake linings are designed to wear as they do their job, it makes sense for manufacturers to design linings to last as long as possible to keep maintenance costs down and assure solid braking performance even in abrasive or severe operating conditions.

The following was published in CCJ'Air Brake Book, 11th edition, sponsored by SilverbackHDCCJ's Air Brake Book is a complementary industry resource, courtesy of our partnership with SilverbackHD, the Technology and Maintenance Council and Commercial Vehicle Safety Alliance. You can download the entire Air Brake Book here

In trucking applications, friction is the force that slows the vehicle. The brake system is the means by which that force is applied, but the brake lining is actually the component that bears the brunt of all the heat, weight, energy and force created during braking.

Brake manufacturers conduct extensive laboratory testing to establish performance baselines for new linings. “Then we do field testing in addition to that to make sure they perform as intended, and that field testing can be several years,” said Scott Corbett, director of technical service and warranty for Haldex. “Some of the linings have as many as 11 different tests to pass, evaluating factors such as fade, wear characteristics, overall component and material performance and high- temperature performance.”

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“… the golden rule of truck parts is that you get what you pay for … In everything there is cheap garbage, there is middle of the road reliable and there is high performance.” – Keith Roth, SilverbackHD Vice President of Operations 

Additionally, Corbett said, tests are conducted on peripheral characteristics such as lining squeal and vibration. In all, he noted, it is not unusual for linings to undergo more than five years of extensive testing before being released into the marketplace. “Whether you’re working on a motorcycle or you’re working on a severe- duty off-highway vehicle, the concepts are basically the same,” said John Hawker, a retired consulting engineer that previously worked with Bendix and Dana. “You’re transferring energy and motion – kinetic energy – and converting it to heat. That’s what the friction material in a brake pad or shoe does.”

To understand exactly how a brake lining accomplishes this, think of the process of applying a brake pedal as a controlled burn. “Just like you burn fuel to make the vehicle go, you wear friction material to make the vehicle slow down,” explained Hawker.

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Because brake linings are designed to wear as they do their job, it makes sense for manufacturers to design linings to last as long as possible to keep maintenance costs down and assure solid braking performance even in abrasive or severe operating conditions.

Each manufacturer guards the compound list for its proprietary brake lining materials with the same sort of zeal that Coca-Cola and KFC guard the ingredients in their products. “Brake linings are made out of many different materials,” Corbett noted. “You’ll find carbon and fiberglass. And there used to be asbestos until we removed it. But all lining manufacturers have special materials they put in lining, and the higher grade or more expensive the lining is, the more premium materials go into that lining.” Most brake linings consist of different amounts of materials blended together in such a way to maximize heat rejection and component life. These include but are not limited to: • Fiber materials, usually comprised of steel, carbon, fiberglass, synthetic or ceramics. • Abrasives such as aluminum oxide, magnesium oxide, zinc oxide and silicon carbide. • Friction modifiers. • Fillers, including inorganic, metallic and organic materials. • Binders, usually phenolic resins and rubber compounds. • Carbonaceous compounds such as coke, carbon and graphite. Each manufacturer blends these compounds in various amounts under computer control. The mix is pressure-cured in long slabs, then baked, cut and shaped. Rivet holes are drilled, and the lining is affixed to a shoe or pad. Samples are pulled and checked to ensure quality and durability, including analysis of moisture content, acidity, fiber size and ash content, among other tests.

Gauging lining life

Choosing the proper replacement and knowing when to replace brake linings is critical for performance, so manufacturers and industry organizations such as the Technology and Maintenance Council and the Society of Automotive Engineers go to great lengths to simplify the selection process when selecting replacement linings.

Common tools are friction thickness or lining thickness gauges built into a shoe or pad to enable technicians to determine at a glance how much useful life is left in the component. Many brake wear gauges have a minimum thickness check, but also have a 50% checkpoint on them. So, they not only will tell you when they need to be replaced, they also can allow you to project the remaining life left on the shoe or pad and schedule the brake maintenance for that vehicle in advance. Another point worth noting is that the majority of brake shoes are sold in kits, which typically consists of two shoes with all the applicable wheel-attaching hardware in the box so technicians will replace all of the wear components that are associated to that wheel end – such as anchor pins, springs, retaining springs and bushings – as well as check radial play in the camshaft and others items that are associated with that brake.

All quality brake shoes and pads will be marked with edge codes on the side of the friction material. These codes give crucial data about the part and help technicians ensure they are replacing it with one that offers comparable performance. Most edge codes start out, typically, by identifying the brand of the material in the pad. Naturally, the manufacturer will be noted as well. If the friction material is designed for extended service, for example, other information such as FMSI identification will follow along with mounting information that tells you if the shoe requires single or dual anchor pins. It also will have a coefficient of friction generated by the material – an alphabetical sequence designating the coefficient of friction for the lining material. Coefficient of friction can be identified as EE, FF or GG, for example. The higher the alphabet scale, the more aggressive the material.

A final piece of data on the edge code tells the batch – or specific manufacturing data – pertinent to the component. This is so that if there is a failure or performance issue with the material, it can be traced back to its manufacturing date, and even down to the exact time of the manufacturing process.

According to Hawker, the most important thing about the edge code of any friction material is the manufacturer’s name. “You need to know who manufactured that part so you know it’s being backed by somebody,” he stressed. “There are many ‘will fit,’ ‘could fit,’ ‘might fit,’ copycat and even counterfeit parts out there on the market today. One part may very well look like the one you’ve just pulled off a truck. But if there’s no name on it, I sure wouldn’t put it on a vehicle, because I wouldn’t want the liability and responsibility that I installed something that’s suspect.”

A fine line

The alphabetical codes found on the side of a brake pad or shoe also can help you select the appropriate lining material mix for the application at hand, said Corbett. “If you have a severe-duty cycle application, like cement mixers, you’re going to need a different material grade than you would for a linehaul-type application,” he noted. “But don’t just depend on edge codes alone.”

All manufacturers provide weight charts that detail how a particular lining corresponds to the weight a vehicle hauls. It’s an easy way to make sure that you’ve done your homework and you’ve chosen the appropriate lining on for the job.

But simply increasing the level of friction material aggressiveness to meet more severe duty cycles is not always the best course of action when optimizing brake linings. “It is a balancing act,” Hawker stressed. “You have to take other factors beyond the friction material into account as well.”

Those factors include air valves, drums, slack adjusters and chamber size. Naturally, a different working environment or driving condition may necessitate changes to a vehicle’s brakes. But simply putting an aggressive brake lining on and assuming that will fix everything is a mistake.

One final piece of the puzzle is the driver. As Corbett noted, nothing affects lining wear like bad habits behind the wheel.

“Excessive braking, running up on stoplights and hitting the brakes at the last minute – all of that takes a toll,” he said.

Heat is another critical factor. “Drum-type brakes are effective up to a certain temperature, and then they start to fade away,” said Corbett. “If a driver keeps his brakes cool and doesn’t abuse them, he’s always got that maximum amount of stopping power if he gets into an emergency. If a driver rides the brakes or overheats them and gets into an emergency situation, he may not have enough stopping power to do what he needs, so it’s important to coach drivers and get them to help you get the most out of the brake linings on that vehicle.”

OEM or aftermarket?

OEM quality or equivalent parts are recommended to ensure that fleets install the same (or better) high-quality components that were designed for the vehicle, but SilverbackHD Vice President of Operations Keith Roth said OEMs can be in a tough spot in that most components are designed to meet certain minimum performance characteristics specified by the engineering department of a component and vehicle manufacturer.

“These specifications are often a balance between meeting certain government required regulations, along with considerations for price and life cycle,” he said. “In the aftermarket, you have the OEM original component as the benchmark, with various performance and cost alternatives competing with this benchmark.”

On one side are the lower cost options. Relined shoes, for example, will perform ok but not as well the as new steel shoes with the same friction, because relined shoes usually have some roughness to the table due to previous corrosion. That, in turn, provides uneven reduced heat dissipation versus a new shoe that will provide a longer life span, according to Roth.

On the other hand, a better performing product is often available in the aftermarket versus the original OEM product – for example, an advanced friction formula that may provide longer life versus the original OEM design, but the OEM chose not to use it because of an increased cost in the production of the vehicle.

“An example of this would be the piston-style spring brake that was subject to high corrosion rates on the exposed piston, which all North American truck OEMs used for vehicle production up until the mid-1970s when fleets demanded that truck OEMs start using the superior double diaphragm design (3030) sold only by the aftermarket,” Roth said. “That is now still the standard today.”

Roth said the golden rule of truck parts is “that you get what you pay for, so be careful who you choose as a partner parts supplier. In everything there is cheap garbage, there is middle of the road reliable and there is high-performance,” he added. “Fleets need to make sure they are buying replacement components from reliable part supplier partners that are committed to lowering their cost per mile.”

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