How the 5-Panel Hat Took Over the Running World

21 Oct.,2024

 

How the 5-Panel Hat Took Over the Running World

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Once upon a time, hats had a pretty simple function. The objective: to block the sun by any means necessary, style be damned (to be fair, this is still the credo of many faithful hat users). But as needs, desires, and manufacturing processes evolved, this allowed for highly specific use cases involving cutting-edge fabrics. Now, you can find hats for fishing, tennis, even surfing. And, of course, hats for running.

Hats these days are designed to block the sun, create air flow, wick moisture, and look good too. Enter the five-panel.

Throw a rock at a running event and it is likely you'll hit someone in a five-panel (note: We do not condone throwing rocks at running events). Of course, trends come and go and runners often glom onto a particular look before the newest trend comes along (see: sweatbands). But the five-panel hat has enjoyed a relatively long run at the top atop the heads of runners. Is this pervasiveness a passing phase, or has the five-panel hit that hallowed sweet spot between functionality and style?

(Photo: Courtesy Ciele/Salomon/Topo Designs/Buff/Territory Run Co. )

The Origins of the Five-Panel Craze

'Paneling' in a hat refers to the different pieces of fabric that are stitched together to comprise the crown of the hat. So a six-panel hat has six triangular pieces that all join at the very top of the hat. A one-panel hat is formed from a single piece of fabric. A five-panel hat typically has panels that are shaped to fit on specific regions of the head, often creating a closer fit.

Where did the five-panel hat come from? Admittedly, its origins are muddy at best, with several corners of various industries claiming responsibility for the trend. Some sources refer to early nautical and military use. Others reference courier boys who would wear something akin to five-panel hats during their shift in the early 20th century. Despite the opaque sourcing of the hat's earliest days, it's widely accepted that streetwear culture brought five-panels into vogue beginning in the late s, with skate and hip-hop circles and companies beginning to offer five-panels.

RELATED: How the Outdoors Influence High Fashion

Patagonia's Duckbill Cap was also an O.G. in the space for outdoorsy folks who appreciated the crushable design and breathable mesh. In , the popular New York City-based brand Supreme introduced a store in Los Angeles, and skateboarders were seen wearing their five-panel hats, which sent waves through the fashion industry. In , the Canadian brand Ciele popped onto the scene with bright, multi-colored, lightweight, durable, UPF protective five-panels made specifically for running.

'Ciele definitely had a huge impact on the industry,' explained Sean Van Horn, a PR professional for outdoor brands, former specialty run store manager, and experienced mountain athlete. He's watched the five-panel explosion unfold in real time from all angles of the sport, and he credits Ciele with really modernizing the look for the performance-oriented. However nothing could have predicted the current ubiquity of the style in the running world.

(Photo: Courtesy Strava)

Five-Panel Hat: Functionality

What is it about the five-panel that appeals to runners? The fit is surely a factor. A shallower depth results in the hat staying secure, whether it is from a strong gust of wind or an unseen branch. But the real innovation is in the modularity. Antonieta Fornino, the design manager at BUFF, a brand that specializes in neck and head accessories including the five-panel Go Cap, mentioned the mix-and-match ability of this style as a huge technical advantage.

'These caps make it really easy to make whatever version you want, whether it is a mono-material or multi-material,' noted Fornino. 'You can include different panels easily, like mesh or fabrics that are a little bit more breathable. You can do many things with this shape.'

On a typical six-panel baseball cap with matching triangles, it would be strange to have some made of mesh and others made of nylon, for example. There would be no rhyme or reason to such a design, as the triangles are all equally spaced around the head from the top down. But a five-panel offers a front-to-back flow that can be reconfigured depending on what one wants to achieve. The front panel can be made of a moisture-wicking material while the side panels can be made of mesh or feature laser cut holes to promote airflow. The horizontal symmetry contributes to the functionality.

The brim, too, allows for creative design choices. As Fornino and her team worked on a new five-panel Speed Cap design to launch in the Spring of , they opted to go with a stiffer and slightly curved brim based on feedback from runners. The balance between a packable brim and one that will remain secure at speed is a matter of preference. Patagonia's Duckbill is fairly floppy, whereas Topo Design's Global Hat operates at a happy medium, with modest pliability that tends to keep its shape.

The stretch nylon front panel on the Global Hat combined with the mesh paneling above and on the sides makes it a super breathable option for a wide variety of pursuits. I asked Jedd Rose, the cofounder and president of Topo Designs, about the thought process behind the brim design.

'We wanted to make sure that it was lightweight, breathable, and packable and could work for the outdoors as well as travel,' said Rose. 'So we ended up combining a few fabrics and switched the more traditional bill material to a flexible yet sturdy foam that can be packed but still holds its shape well.'

Like Fornino, Rose appreciates the multifaceted nature of the five-panel. 'It lends itself to be versatile and adapt to multiple fabrics and materials,' said Rose, 'so it's easy to mix and match, and go heavier or lighter depending on the model.'

Five-Panel Hat: Style

A hat is a public display of identity; it's often the first thing you notice about someone. All of the technical advances in the world wouldn't lead to a five-panel hat takeover unless they also happen to give off the vibe that the wearer intends. If you want to convey to the world that you love to run but your hat is telling people 'I'm on safari,' that might not be the optimal style choice.

'We saw a lot of fashion-forward runners sporting Ciele hats at first, and then it spread out to the broader industry,' explained Van Horn. 'These hats help to signify that you are a runner. If someone is wearing a Ciele hat you know that they pound the pavement.'

Ciele has also brought variety into its line-up so that runners don't have to go with a one-size-fits-all approach. For my small noggin, the ALZcap, with a 56.5 centimeter circumference and extra low profile, is perfect, though one has to be willing to spend a pretty penny on headwear. The typical Ciele hat runs between $40 to $55, but race caps in the Elite line will run you up to $85.

For a cap intended for one activity, that is quite an investment, but it is no coincidence that the popularity of five-panels has also dovetailed with the rise in running-inspired streetwear. It turns out running hats can also be used for every activity, and a steeper price point can be more palatable if, like me, you wear a hat every day.

'The outdoor sports space has never been more willing to blur the lines between traditional and trend and lifestyle, so it makes sense that the five-panel hat sits perfectly in that intersection,' said Rose. 'The fact that it began as an outdoor silhouette and then became a go-to in the lifestyle and street space makes it a perfect trend right now.'

(Photo: Patrick McDermott/Getty)

The Future Is Circularity

Of course, when something is a trend, that means the next iteration could be right around the corner. Bucket hats have increasingly shown up in the trail and ultra scene, though they haven't quite disrupted the five-panel market. The visor has always been a steady presence on the running scene, too, with a temporary spike after #teamvisor U.S.A. won last year's World Mountain and Trail Running Championships. Visors certainly have performance chops, even though it can make the wearer look like a college football coach.

When I asked Fornino what she sees as next, she pointed not to design but to the production chain. 'Something I am sure is going to happen is that sustainability is going to change headwear,' said Fornino. 'It's not only about having a recycled visor material, it's about looking at how we can simplify the structure and the ingredients that are used in a cap so that they can be easily reusable and recyclable and have circularity at the heart.'

Want more information on 5 panel mesh hat? Feel free to contact us.

RELATED: The Best Summer Running Gear Made of Recycled Materials

For those seeking a recyclable running hat, Swedish brand Houdini has centered circularity in its production, and the Daybreak and C9 caps, though not five-panels, have technical chops and won't end up in any landfills.

When I asked Rose about what is next, he hinted at some even lighter and more packable designs in Topo's future, but also paused to appreciate the classics. 'At the end of the day, it's hard to beat that old bait shop cap that's been floating in the trunk for ages, so those are always an inspiration to us as well,' said Rose. You heard it here first: the bait shop inspired, circularly-designed five-panel hat might just be the next big thing in performance headwear.

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5-Panel vs. 6-Panel Trucker Hats: Key Differences Explained

Trucker hats have become a staple in casual, outdoor, and promotional wear, popular for their distinctive style and comfort. One key distinction within this category is between 5-panel and 6-panel trucker hats. Understanding these differences can help you choose the right hat for your needs. In this comprehensive guide, we'll explore the design, structure, fit, usage, and key differences between these two types of hats.

 

What is a 5-Panel Trucker Hat?

Design and Structure:

  • Panels: As the name suggests, a 5-panel trucker hat consists of five panels. These include a front panel, two side panels, a top panel, and a back panel.
  • Shape: Typically, 5-panel hats have a more rounded, streamlined look. The front panel is often a single piece, giving it a flatter surface. This unique construction makes 5-panel hats ideal for various print designs and logos, as the flat surface of the front panel provides a large canvas.
  • Material: The material used for 5-panel hats can vary, but they often feature a combination of cotton or polyester for the panels and mesh for the back panels. This combination ensures breathability and comfort, especially during warmer weather.
  • Fit: The design generally offers a snug fit and a low profile, making it suitable for a variety of head shapes. The low profile means the hat sits closer to the head, which can be more flattering for some people and more comfortable under helmets or hoods.
  • Closure: Most 5-panel hats come with an adjustable snapback closure, allowing for a customizable fit. This makes them versatile and suitable for different head sizes.

Usage:

  • 5-panel hats are popular in streetwear and are often used for custom prints and logos due to their large, flat front panel. They are also favored by brands looking to create a bold, statement piece. The sleek design makes them suitable for casual outings, sports, and promotional events.

5-Panel Illustration

 

 

What is a 6-Panel Trucker Hat?

Design and Structure:

  • Panels: A 6-panel trucker hat is constructed from six panels. This includes two front panels, two side panels, and two back panels. The additional panel adds to the structural integrity of the hat, making it more durable.
  • Shape: The front panels are typically sewn together, creating a seam down the middle, which gives the hat a more structured and contoured shape. This seam can add to the aesthetic appeal, providing a classic trucker hat look that many people recognize and appreciate.
  • Material: Like 5-panel hats, 6-panel hats are often made from a combination of cotton or polyester for the front and side panels and mesh for the back panels. This ensures durability and breathability.
  • Fit: These hats usually have a higher crown and more room inside, providing a comfortable fit for those who prefer a roomier hat. The higher crown means the hat sits higher on the head, which can be more comfortable for those who find low-profile hats too tight.
  • Closure: Similar to 5-panel hats, 6-panel hats also come with adjustable snapback closures, ensuring a customizable fit.

Usage:

  • 6-panel trucker hats are a classic choice for outdoor activities and casual wear. They offer a traditional look and are often chosen for their durability and comfort. They are ideal for sports, hiking, and other outdoor activities due to their structured fit and breathable design.

6-Panel Hat Illustration

 

 

4 Key Differences Between 5-Panel and 6-Panel Trucker Hats

  1. Number of Panels:

    • 5-panel hats have five panels, while 6-panel hats have six. This difference in construction affects the overall look and fit of the hat.
  2. Shape and Structure:

    • 5-panel hats have a smoother, more streamlined shape with a single front panel, making them ideal for bold graphics and logos.
    • 6-panel hats have a more structured and contoured shape with a seam down the middle of the front, providing a classic, rugged look.
  3. Fit:

    • 5-panel hats offer a snug fit and low profile, sitting closer to the head.
    • 6-panel hats provide a higher crown and roomier fit, sitting higher on the head and offering more space inside the hat.
  4. Usage:

    • 5-panel hats are popular in streetwear and for custom prints, making them a favorite for brands and designers looking to create statement pieces.
    • 6-panel hats are ideal for outdoor activities and casual wear, chosen for their traditional look and durable construction.

 

 

Choosing the Right Hat for Your Needs

When deciding between a 5-panel and a 6-panel trucker hat, consider the following factors:

Purpose:

  • If you're looking for a hat to customize with embroidered logos or heat-transferred graphics, a 5-panel hat might be the best choice due to its large, flat front panel and the absence of the center seam.
  • For a classic, everyday hat that offers durability and a traditional look, a 6-panel hat is an excellent option.
  • Can a leather patch be applied on a 5-panel or 6-panel hat? Yes, a leather patch can be applied easily to either style hat. Additionally, the thickness of the leather patch flows right over the 6-panel center seam. Whereas a heat-transferred design is likely to press into the seam and alter the appearance.

Fit and Comfort:

  • Consider how you prefer your hats to fit. If you like a low-profile, snug fit, go for a 5-panel hat. If you prefer a roomier fit with a higher crown, a 6-panel hat will be more comfortable.

Style:

  • 5-panel hats offer a modern, sleek look that's popular in streetwear. They are often seen as more fashion-forward.
  • 6-panel hats provide a timeless, classic appearance that's well-suited for a variety of activities and occasions.

 

 

Examples and Recommendations

Popular 5-Panel Hats:

  • Richardson 112FP: This is a very popular 5-panel hat known for its quality and versatility. It offers a sleek design perfect for customization.
  • Foam Truckers: Foam trucker hats are another type of 5-panel hat that provides a unique look and feel. They are lightweight and comfortable, making them ideal for casual wear and promotional events. Check out our collection of foam truckers for various styles and colors.

Popular Structured 6-Panel Hats:

  • TravisMathew Cruz Trucker: Known for its high quality and stylish design, this hat is perfect for both casual wear and outdoor activities.
  • Richardson 112: A classic choice in the 6-panel category, this hat is renowned for its durability and traditional trucker hat look.
  • Flexfit 110M: Combining comfort and style, this hat offers a structured fit and is ideal for active wear.

Popular Unstructured 6-Panel Hats:

  • Carhartt Cotton Canvas Cap: Known for its rugged durability, this cap is perfect for outdoor work and adventures.
  • Cap America Relaxed Golf Hat: Offers a washed Chino twill relaxed feel and a high-quality brass buckle closure.
  • Richardson 111 Garment Washed Trucker: This hat offers a soft, broken-in feel with a classic design, making it a comfortable choice for everyday wear.
  • '47 Brand Trawler Cap: With its vintage look and relaxed fit, this cap is a favorite for casual, laid-back style.

Conclusion

Understanding the differences between 5-panel and 6-panel trucker hats can help you make an informed decision and find the perfect hat for your style and needs. Whether you're looking for a hat to customize or a durable option for outdoor adventures, there's a trucker hat out there for you. Consider the design, fit, and usage of each type to determine which one best suits your preferences. With the right choice, you can enjoy both the functionality and fashion of these versatile hats.

By exploring the unique features of both 5-panel and 6-panel trucker hats, you can confidently choose the best hat that matches your style and functional requirements. Whether it's for casual wear, sports, or promotional purposes, understanding these differences ensures you get the most out of your hat-wearing experience.

 

Continue Reading

  • Interested in Trucker Hats? We have over 50 styles and options in our Trucker Hat collection.
  • Check out our Dad Hat collection to see our relaxed style 6-panel Dad Caps.
  • Discover our range of custom Leather Patches, perfect for adding a unique touch to your hat.
  • Interesting in Flat Bill Trucker Hats? 

    If you want to learn more, please visit our website long billed baseball cap.

    Discover the Best Flat Bill Trucker Hats and Their Key Features