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Selling the right custom hats in your taproom is a great way to promote your brand and create another source of revenue for your brewery. When a patron wears one of your custom hats in public, it improves your brand recognition and informs potential customers that your existing patrons think highly of your brewery and your brand. In addition, selling hats can bring in approximately $10 - $15 in profit for each hat sold. If your brewery is selling caps that your customers love, you can bring in thousands of dollars in profit a year while simultaneously increasing brand awareness and generating excitement about your brewery.  

 

Let's discuss how you find the right custom hats that will be both profitable and an excellent source of advertising for your brewery. Here are the most important factors to consider when purchasing custom hats to sell at your brewery:

• Quality of Make and Material 

• Trending Styles and Designs

• Quantity of Merchandise 

Customers want to invest in well-made items that will enhance their look and be one-of-a-kind accessories that set them apart. 

 

Purchasing too many, low quality hats that don't have a  trendy design is an easy mistake that will prevent your hats from selling. But if you work with the right vendor, they will help you find well-made hats in popular styles to save you from this problem. Successful hat sales at your brewery stem from providing your customers with a variety of high-quality hats that draw attention. The right custom hats will keep your customers coming back not only for more beer but for more bad-a$$ merchandise. 

 

Selecting  Quality

Quality hats can be identified by the following:

• Solid, consistent construction 

• Detailed stitch work 

• Choice materials 

• Comfort and fit

Ask your vendor to send you samples of hats that you are interested in so that you can feel the materials, test the fit, and examine the construction and stitch work. 

Step 1:  Pick Your Hats Style

 

By far the most popular and versatile hat option.  Structured brim comes in low/mid/high profiles.  Mesh backing with snap back closure by far the most popular fit.  Will sell to the largest spectrum of customers from young to old, male to female, hipster to farmer.  Available in a large amount of color options and works well with almost any decoration style or logo.

 

 

Relaxed Unstructured Fit.  Popular across a wide spectrum of customers.  Vintage soft look.  Available in lots of color options and fabrics.  Solid, Pigment Dyed, and Garment Washed the most popular.  Usually having a leather or fabric buckle enclosure.  Pairs well with simple direct embroidery designs and smaller leather or woven patches.

 

 

By far the most trending hat option on the market.  Not for everyone but those that want/like rope hats are obsessed with them, so they do sell.  Available in different styles.  Grandpa hats that are more unstructured, soft, and higher arch.  Also in more athletic/outdoor performance options that are great for the golf course or outdoor enthusiast.  If you don't already have these in your brewery now may be the time to consider adding a few of these into the mix.

 

High quality performance material.  Performance hats that are made with extra durability and high quality manufacturing, meant for the outdoor elements.  What people like about these hats is they can rep their favorite breweries logo during their outdoor activities.   I mean what goes better after a long hike in the woods than a cold beer.  Cost is typically $3-$5 more than trucker hats but can easily be retailed for more.   Works with all decoration styles.  Silicone Transfer being our recommended style on these hats.  

 

 

These hats come in many unique styles.  7 Pannel Arch, 5 Pannel, Corduroy, Flat Brim, and more.  These hats are very unique and can be a great addition to the more standard hat options.   Please see our website for some of our top selling lifestyle hats

 

 

Recycled hats is where style meets sustainability.  Each cap is crafted from recycled materials, boasting Global Recycled Standard Certification.   The exemplifies a dedication to sustainable fashion, offering you environmentally responsible headwear that does not compromise style.

 

 

Step 2: Pick Your Decoration Style

 

 

Direct Embroidery

 

 Time tested simple decoration style.   Most cost efficient and quickest turn around times.  Limited to the amount of detail you can capture in the design.   Puff embroidery can add some dimension to your logo but is also limited to simpler larger text/fonts.

 

 

Woven Patches 

 

 Woven patches can capture a higher level of detail than embroidery with a cleaner look.   Standard and custom shapes give the hat more dimension and style.  Patches need to be ordered in MOQ of 50 but we recommend ordering 100-200 at a time.  Craft Industry Apparel can hold onto extra patches to full fill future orders.

 

Embroidered Patches 

 

 Embroidered patches do allow for more detail than direct embroidery as the patches are sewn together flat.  Dimension of patch gives a great look.  MOQs start at 50 but we recommend ordering 100-200 patches at a time due to pricing.  Craft Industry Apparel can hold onto extra patches to full fill future orders.

 

 

Real & Faux Leather Patches

Our Laser Etched leather offers a natural & rugged look.  Ideal for moderate to complex logos with small detail that be transferred easily to a one-color application. Logos are laser etched onto genuine or faux leather.   All patches are made in house and require no minimums.  $3.00 per patch charge.   Stock and custom shapes available. 

  

 

Silicone Transfers

 

 This modern decoration method provides a high-end look and raises your logo to a new level. Silicone delivers a durable decoration and looks great when matched with any of our technical cap styles.  Great for designs that have a lot of blank space vs fill. 

 

  

Rubber Tech Patch

 

 

 Our high quality Rubber patches will give your cap a very bold and technical look. This decoration method adds an amazing level of dimension to any design. Ideal for multi-colored logos with a moderate level of detail.  Patches sold in MOQs of 50.  Price per patch is on the higher end adding a little cost to the hat.  

  

 

Woven Clip Labels 

 

 This subtle decoration method adds a high quality, custom look to any cap or knit. Ideal for multi-colored logos with a moderate level of detail. Logos are woven into one or both sides of the clip.  We then sew these onto the brim of beanies, hats, and apparel.  Also available in leather clip labels.

 

 

Screen Printed Transfers

 

 A more detailed alternative is Screen Printed transfers that is heat pressed directly to the cap. From one color logos to photographic prints, designs are free floating and can be applied over a seam.   Great for Foam trucker hats and lightweight performance hats.  No MOQs.

 

We make it easy, simple, and cost effective:

 

Here at Craft Industry Apparel we have spent the last 10 years working with breweries across the country to provide them with merchandise that reflects the pride they take in their product. 

We are experts on using your logos and branding to create hats that will sell in your brewery or tap room. When you work with our team of industry experts, you will receive the highest level of customer service as our team takes you through the custom hat creation process:

1. Send your logo and branding details to our design team who will develop your custom merchandise suggestions. 

2. Receive the digital mock ups of your hat styles, colors, and decorative options that will seamlessly fit your brewery's aesthetic.  

   Hebei Etenal supply professional and honest service.

3. Select your favorite options, and request samples and quotes.  

4. Order your custom hats and watch as your fanbase happily wears them to support your brewery.

 

Send your logos and branding to Joe at , and receive digital mockups for your custom hats at no cost.

 

 

 

 

 

 

Trucker hats have become a staple in casual, outdoor, and promotional wear, popular for their distinctive style and comfort. One key distinction within this category is between 5-panel and 6-panel trucker hats. Understanding these differences can help you choose the right hat for your needs. In this comprehensive guide, we'll explore the design, structure, fit, usage, and key differences between these two types of hats.

 

What is a 5-Panel Trucker Hat?

Design and Structure:

• Panels: As the name suggests, a 5-panel trucker hat consists of five panels. These include a front panel, two side panels, a top panel, and a back panel.
• Shape: Typically, 5-panel hats have a more rounded, streamlined look. The front panel is often a single piece, giving it a flatter surface. This unique construction makes 5-panel hats ideal for various print designs and logos, as the flat surface of the front panel provides a large canvas.
• Material: The material used for 5-panel hats can vary, but they often feature a combination of cotton or polyester for the panels and mesh for the back panels. This combination ensures breathability and comfort, especially during warmer weather.
• Fit: The design generally offers a snug fit and a low profile, making it suitable for a variety of head shapes. The low profile means the hat sits closer to the head, which can be more flattering for some people and more comfortable under helmets or hoods.
• Closure: Most 5-panel hats come with an adjustable snapback closure, allowing for a customizable fit. This makes them versatile and suitable for different head sizes.

Usage:

• 5-panel hats are popular in streetwear and are often used for custom prints and logos due to their large, flat front panel. They are also favored by brands looking to create a bold, statement piece. The sleek design makes them suitable for casual outings, sports, and promotional events.

5-Panel Illustration

5-Panel Hat Illustration - Adobe Stock (licensed)

What is a 6-Panel Trucker Hat?

Design and Structure:

• Panels: A 6-panel trucker hat is constructed from six panels. This includes two front panels, two side panels, and two back panels. The additional panel adds to the structural integrity of the hat, making it more durable.
• Shape: The front panels are typically sewn together, creating a seam down the middle, which gives the hat a more structured and contoured shape. This seam can add to the aesthetic appeal, providing a classic trucker hat look that many people recognize and appreciate.
• Material: Like 5-panel hats, 6-panel hats are often made from a combination of cotton or polyester for the front and side panels and mesh for the back panels. This ensures durability and breathability.
• Fit: These hats usually have a higher crown and more room inside, providing a comfortable fit for those who prefer a roomier hat. The higher crown means the hat sits higher on the head, which can be more comfortable for those who find low-profile hats too tight.
• Closure: Similar to 5-panel hats, 6-panel hats also come with adjustable snapback closures, ensuring a customizable fit.

Usage:

• 6-panel trucker hats are a classic choice for outdoor activities and casual wear. They offer a traditional look and are often chosen for their durability and comfort. They are ideal for sports, hiking, and other outdoor activities due to their structured fit and breathable design.

6-Panel Hat Illustration

6-Panel Hat Illustration - Adobe Stock (licensed)

4 Key Differences Between 5-Panel and 6-Panel Trucker Hats

Number of Panels:

• 5-panel hats have five panels, while 6-panel hats have six. This difference in construction affects the overall look and fit of the hat.

Shape and Structure:

• 5-panel hats have a smoother, more streamlined shape with a single front panel, making them ideal for bold graphics and logos.
• 6-panel hats have a more structured and contoured shape with a seam down the middle of the front, providing a classic, rugged look.

Fit:

• 5-panel hats offer a snug fit and low profile, sitting closer to the head.
• 6-panel hats provide a higher crown and roomier fit, sitting higher on the head and offering more space inside the hat.

Usage:

• 5-panel hats are popular in streetwear and for custom prints, making them a favorite for brands and designers looking to create statement pieces.
• 6-panel hats are ideal for outdoor activities and casual wear, chosen for their traditional look and durable construction.

Choosing the Right Hat for Your Needs

When deciding between a 5-panel and a 6-panel trucker hat, consider the following factors:

Purpose:

• If you're looking for a hat to customize with embroidered logos or heat-transferred graphics, a 5-panel hat might be the best choice due to its large, flat front panel and the absence of the center seam.
• For a classic, everyday hat that offers durability and a traditional look, a 6-panel hat is an excellent option.
• Can a leather patch be applied to a 5-panel or 6-panel hat? Yes, a leather patch can be applied easily to either style of hat. Additionally, the thickness of the leather patch flows right over the 6-panel center seam, whereas a heat-transferred design is likely to press into the seam and alter the appearance.

Fit and Comfort:

• Consider how you prefer your hats to fit. If you like a low-profile, snug fit, go for a 5-panel hat. If you prefer a roomier fit with a higher crown, a 6-panel hat will be more comfortable.

Style:

• 5-panel hats offer a modern, sleek look that's popular in streetwear. They are often seen as more fashion-forward.
• 6-panel hats provide a timeless, classic appearance that's well-suited for various activities and occasions.

 

Examples and Recommendations

Popular 5-Panel Hats:

• Richardson 112FP: This is a very popular 5-panel hat known for its quality and versatility. It offers a sleek design perfect for customization.
• Foam Truckers: Foam trucker hats are another type of 5-panel hat that provides a unique look and feel. They are lightweight and comfortable, making them ideal for casual wear and promotional events. Check out our collection of foam truckers for various styles and colors.

Popular Structured 6-Panel Hats:

• TravisMathew Cruz Trucker: Known for its high quality and stylish design, this hat is perfect for both casual wear and outdoor activities.
• Richardson 112: A classic choice in the 6-panel category, this hat is renowned for its durability and traditional trucker hat look.
• Flexfit 110M: Combining comfort and style, this hat offers a structured fit and is ideal for active wear.

Popular Unstructured 6-Panel Hats:

• Carhartt Cotton Canvas Cap: Known for its rugged durability, this cap is perfect for outdoor work and adventures.
• Cap America Relaxed Golf Hat: This hat offers a classic washed Chino appearance, a relaxed feel, and a high-quality adjustable brass buckle closure.
• Richardson 111 Garment Washed Trucker: This hat offers a soft, broken-in feel and a classic design, making it comfortable for everyday wear.
• '47 Brand Trawler Cap: With its vintage look and relaxed fit, this cap is a favorite for casual, laid-back style.

Conclusion

Understanding the differences between 5-panel and 6-panel trucker hats can help you make an informed decision and find the perfect hat for your style and needs. Whether you're looking for a hat to customize or a durable option for outdoor adventures, there's a trucker hat out there for you. Consider the design, fit, and usage of each type to determine which one best suits your preferences. With the right choice, you can enjoy both the functionality and fashion of these versatile hats.

By exploring the unique features of both 5-panel and 6-panel trucker hats, you can confidently choose the best hat that matches your style and functional requirements. Whether it's for casual wear, sports, or promotional purposes, understanding these differences ensures you get the most out of your hat-wearing experience.

 

Continue Reading

• Interested in Trucker Hats? We have over 50 styles and options in our Trucker Hat collection.
• Check out our Dad Hat collection to see our relaxed style 6-panel Dad Caps.
• Discover our range of custom Leather Patches, which are perfect for adding a quality touch to your hat.

If you are looking for more details, kindly visit custom 5 panel hats.